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Materials / Manufacturing / For makers

Made for your choice.
Built around you.

Explore the materials behind ExtruFrame, then choose how to own it: 3MF digital files for your own workshop, or a physical case made by us.

01 / MAKE IT YOURSELF3MF / DIGITAL

Get the files.
Make it yours.

Buy the 3MF digital files, make the parts on your own 3D printer and assemble your ExtruFrame. Choose your material, configure your modules and bring your own finish to the build.

Get 3MF filesPrint your partsAssemble
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02 / WE MAKE IT FOR YOUPHYSICAL / CASE

Choose your case.
We make it.

Buy the physical ExtruFrame case made by us. Select your model and available modules, then build your PC around it. Get the same modular design without making the case parts yourself.

Choose a modelWe manufactureBuild your PC
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A lighter material. A different process.

Less mass.
More freedom to shape it.

A material-level illustration using a PETG-CF reference grade and industrial EN AW-6060 aluminum. Compare equal solid volumes, then explore how the manufacturing routes differ.

54%
lower material densityPETG-CF reference vs. aluminum 6060
PETG-CF · 1.25 g/cm³125 g
Aluminum 6060 · 2.70 g/cm³270 g

Calculated mass = density × solid material volume. The 54% figure is rounded from 53.7%. This is not a complete-case weight saving or an equal-strength comparison.

DESIGN PRODUCTION ASSEMBLY

Complexity, built in.

3D printing makes it practical to create shaped surfaces, ribs and customized modules without machining each feature out of a metal billet.

PETG-CF compositeDigital geometry
to a custom component
Orientation, walls and infill are part of the process.
CNC-machined aluminumStock material
to machined part
Tool access, workholding and finishing shape the process.
Material confidence / Structural thinking

Light in mass.
Serious about structure.

Carbon-fiber-filled PETG is a functional engineering material, chosen for a rigid, practical composite structure. ExtruFrame brings that material together with shaped sections, controlled printing and modular connections.

How a structural section worksConceptual section showing outer walls, internal ribs and an attachment point. This illustrates design principles, not a load test or a model-specific drawing.01 / WALLS02 / RIBS03 / JOINTS

Conceptual section · design principles, not a load-test result

01

Reinforcement with a purpose.

Carbon-fiber reinforcement can improve PETG stiffness, supporting crisp, stable functional parts. The selected grade and print direction determine the actual mechanical properties.

02

Geometry does the work.

Walls, ribs and connection points shape how a component carries load. Design-led geometry gives us freedom to put structure where the design needs it.

03

Keep the build in service.

The modular approach makes individual components replaceable. A changed panel or damaged module does not have to mean replacing the whole case.

No rust on components.

The polymer composite does not form the iron rust associated with steel. The manufactured component’s rust resistance does not rely on a painted metal surface.

Applies to the polymer composite parts; metal fasteners and PC hardware have their own material requirements.

Made for functional use.

PETG is widely used for mechanical parts and fixtures. The CF-filled formulation brings a stiffness-focused material option to the case’s structural design.

Finished-part performance follows the exact grade, geometry, layer bonding and assembly.

Adaptable over time.

Change the armor, adjust the accessory layout or print a new module. Maintainability comes from accessible parts and a design that can evolve with your hardware.

Compatible part files and assembly details will be specified with the campaign.
Material behavior & electrical properties +

“Rust-resistant” is not a claim of immunity to every chemical or environment. Cleaning-agent compatibility, heat exposure and long-term loading depend on the chosen filament and component.

PETG-CF is not advertised here as an electrical insulator or an ESD-safe material. Carbon filling can alter electrical behavior, and static dissipation requires a suitable grade with measured properties. Use the intended motherboard standoffs, mounting clearances and component handling practices.

01 / Value

Spend on the build.

For configurable, complex parts in small runs, printing can reduce machining setup and make customization more accessible. Final price depends on the actual configuration.

02 / Personalization

Change the file.

Selected editable STP components give you a starting point for custom front panels, patterns and PSU covers.

03 / Modularity

Renew a module.

Produce a replacement or a different component when you change the build, rather than replacing the entire case.

Reference data & comparison method +

PETG-CF density: 1.25 g/cm³, using Bambu Lab’s published grade as a reference, not a commitment to a specific production supplier. Aluminum: 2.70 g/cm³, Hydro EN AW-6060. Actual filament grades differ.

Density is the only material property plotted. Aluminum has substantially higher material stiffness and heat tolerance; manufactured-part behavior also depends on orientation, layer bonding, geometry and loading. These graphics do not establish equivalent strength, stiffness or thermal performance. Cost benefits are a production rationale, not a measured price-reduction claim.

PETG-CF reference Hydro 6060 datasheet
The material palette

Choose for the part.

PETG-CF is our default. ASA-CF, ABS-GF, PET-CF, PPS-CF and other engineering materials can be considered by request. Match the grade to the part’s load, environment, printing process and budget.

Default material

PETG-CF

Our starting point for the case components: carbon-fiber-filled PETG with a technical surface character and a balance of rigidity, everyday practicality and manufacturing cost.

The default ExtruFrame material. Exact filament grade and component print settings determine the finished properties.
By request

ASA-CF

An alternative for builds where weathering and UV exposure are part of the material brief. Carbon-filled ASA offers a different balance of surface finish, stiffness and processing requirements.

Match the actual grade to the application; enclosure and thermal-control requirements depend on the filament.
By request

ABS-GF

Glass-fiber-filled ABS is another engineering-material route for selected parts. It offers a different reinforcement system for customers choosing materials around a specific mechanical or thermal requirement.

Use the supplier’s technical data and process guidance. GF indicates glass fiber, rather than carbon fiber.
By request

PET-CF

A carbon-fiber-filled PET option for an engineering-focused material specification. It expands the choices available when PETG-CF is not the preferred match for a component.

PET-CF and PETG-CF are distinct materials. Drying, printing and any post-processing must follow the selected grade.
Specialist option

PPS-CF

For demanding engineering briefs, carbon-fiber-filled PPS brings a specialist material route. It requires a printer and process suited to the particular high-temperature filament.

Not an entry-level desktop-filament substitution. Confirm equipment capability, material handling and production feasibility first.